Smooth/Herringbone/Diamond Rubber Surface Conveyor Drive Head Belt Roller Drum Pulley for Belt Conveyors

• Customization: Available
• Certification: CE, ISO
• Pulley Sizes: Kk
• Manufacturing Process: Forging, Casting
• Material: Carbon Steel
• Surface Treatment: Smooth, Rubber or Ceramics
• Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Port, Dock, Energy, Cement, Metallurgy, Steel
• Standard: Static Balance G40
• Pulley Diameter: 200 - 1800 (mm)
• Applicable Belt Width: 650 - 2400 (mm)
• Product Lifespan: 3000-5000 Hrs.
• Used on: Belt Conveyors
• Transport Package: Standard Export Package
• Trademark: SK
• Origin: China
• HS Code: 8431390000
• Production Capacity: 2000 Units Per Year

Product Description

High Performance Pulley for Belt Conveyors

BRIEF INTRODUCTION

Our company has adopted proprietary technology and equipment imported from German PWH company for the design and manufacturing of various pulleys . As a key component of the conveyor, the pulley should have high reliability. Our company's R&D center has improved the pulley structure, reduced structural stress, and increased the lifespan and reliability of the pulley group through finite element analysis and optimization calculations. Our company's pulley is manufactured from specialized high-end manufacturing equipment and has achieved serialized and large-scale production.

We have produced conveyor pulleys for belt width up to 2.4 m, pulley diameter up to 1.8 m, and maximum tension up to 300 tons.

PRODUCT INFORMAITON
 

Product Name	Pulley
Adhesive Material	smooth, ordinary rubber, wear-resistant rubber, PU, UHMW-PE, ceramic, rubber ceramic, etc..
Adehensive Treatment	glued or casted
Carrying Capacity	light, medium and heavy type
Connection Mode	Shafts and wheels of the medium and heavy-duty pulley are connected by expansion sleeves.
Pulley Pipe	made of Q235B carbon steel, with high roundness and straightness ensuring rotation balance
Shaft	45 # round steel or according to your requirements; ultrasonic inspection, quenching and tempering treatment, strict control of key fit size tolerances, greatly extending service life.
Bearing Brands	Havalo, SKF, FAG, SNK or according to your requirements
Bear Seat	Integral bearing seat , partial bearing seat
Color	bright red paint or according to your requirements

VARIOUS TYPES OF PULLEY ADHESIVE SURFACE


PULLEY BEARING SEAT MODE


TECHNICAL SPECIFICATIONS & PARAMETERS OF PULLEY
 

Technical Parameters for Belt Conveyor Pulley
Belt Width (mm)		Pulley Standard Diameter without Adhesive Layer(mm)
650		200,250,320,400,500,630
800		200,250,320,400,500,630,800,1000,1250
1000		250,320,400,500,630,800,1000,1250,1400,1600
1200		250,320,400,500,630,800,1000,1250,1400,1600
1400		320,400,500,630,800,1000,1250,1400,1600
1600		400,500,630,800,1000,1250,1400,1600
1800		250,400,500,630,800,1000,1250,1400,1600
2000		400,500,630,800,1000,1250,1400,1600

 

Technical Parameters
1	Outer Circle Diameter D Deviation	200   ≤  1.5  400   ≤  2.0  1000 ≤  2.5
2	Radial Runout of Outer Circle	D  ≤  200 ;   without adhesive 0.3  ;with adhesive 0.5  200 <  D  ≤ 800 ;   without adhesive 0.6;    with adhesive 1.1  800  < D  ≤ 1600 ; without adhesive 1.0;    with adhesive 1.5  1600 < D ≤ 1800 ;  without adhesive 1.5;    with adhesive 2.0
3	Static Balance Accuracy	G40

 
PROCESS FLOW OF PULLEY
Our company is equipped with necessary equipment for processing pulleys, such as large oil pressure machines, rolling machines, specialized pulley automatic explosive welding operators, large diameter lathes, boring machines, ultrasonic flaw detectors, static balancing devices, pressure casting machines, etc. Due to the special correction process adopted by the company, the pulley pipe skin is rounded before processing, and the pulley pipe wall is uniform after processing, thereby ensuring that the pulley has high static balance performance and high mechanical performance.


PRODUCT FEATURES

For pulleys with complex forces, large loads and used in heavy working conditions, they all adopt a cast welded structure and expansion sleeve connection. Compared with traditional drums in China, this type of drum mainly has the following characteristics :
(1) The structural parameters of the pulley are advanced and reasonable, and there is a dedicated computer calculation program to determine the shaft diameter, cylinder skin thickness, wheel amplitude plate shape and spacing, as well as the position of the circumferential weld seam set at the position where the stress is minimum and the number of cycles is minimum.
(2) The key technology of using single sided welding and double sided forming ensures the quality of the weld seam.
(3) The expansion sleeve connection is used between the drum hub and shaft, which not only solves the problem of key connection stress concentration that has been existing for many years and the technical difficulties of manufacturing and installing axial double keyways, but also achieves overall quenching and eliminates welding internal stress.

(4) The circumferential and longitudinal welds of the pulley have undergone non-destructive testing, and the casting quality of the wheel hub has undergone magnetic particle or ultrasonic testing.
(5) The total radial runout of the outer circle after roller casting is less than 1mm.
(6) All drums undergo static balance tests before leaving the factory to achieve G40 accuracy.
(7) All driving pulley and directional pulley with high stress have undergone finite element analysis to ensure that the stress and strain of the rollers meet the requirements.

Due to a series of measures taken, the pulley group produced by SK has a reasonable structure, large bearing capacity, and reliable performance. And it overcomes the problem of fatigue fracture at the welding seam of the existing pulley plate in China. The pullley (including the welding part) is guaranteed to have a rotational fatigue strength of over 108°.

WORKSHOP OF FINISHED PULLEIES

PACKAGE AND DELIVEYR


APPLICATION INDUSTRIES


CONVEYORS EPC/BOT CONTRACTING CAPABILITY 



VARIOUS CONVEYOR SPARE PARTS SUPPLY 


AERIAL VIEW OF OUR FACTORY   

INTELLIGENT PRODUCTION & TESTING 

CERTIFICATES & HORNORS

BRANCHES & OFFICES


TEAM BUILDING


LONG-TERM STRATEGIC COOPEATORS


MAIN CUSTOMERS

CUSTOMERS VISITS


DOMESTIC & OVERSEAS EXHIBITIONS


SINGING CEREMONY


GLOBAL BUSINESS NETWORK

 

 

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