Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

Product Details
Customization: Available
Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Port, Dock, Energy, Cement, Concrete
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Registered Capital
250000000 USD
Plant Area
2000000 square meters
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
  • Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
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Basic Info.

Structure
Ordinary Roller
Bearing Type
Double Sealed Bearing
Type
Parallel Conveyor Idler
Usage
Industrial Belt Conveyor
Roller Diameter
89mm~219mm
Seals
Labyrinth Seal or Composite Seal
Seals Performance
Wear/Corrosion/Fire/Water/Dust Proof
Product Lifespan
30, 000~50, 0000 Hours
Warranty Period
1 Year
Product Color
Customized
Minimum Order Quantity
1 Piece
Welding
Mixed Gas Shielded Welding
Transport Package
Standard Export Package
Specification
Length: 200mm~2800mm
Trademark
RISBON
Origin
China
HS Code
84313900
Production Capacity
1000 Pieces Per Day

Packaging & Delivery

Package Size
100.00cm * 100.00cm * 100.00cm
Package Gross Weight
10.000kg

Product Description

BASIC INFORMATION OF CONVEYOR ROLLER
 
Product Trademark SK
Roller Diameter φ89-φ219
Roller Length 250mm-2200mm
Roller Pipe Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotation.
Shaft Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned.
Bearing C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation
Bearing Brands Havalo, SKF, NSK, or as per your needs
Seals  composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof
Bearing Seat be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, light weight, certain elasticity and good stress state. 
Color black, red, blue, yellow available , or according to your requirement.black, red, blue, yellow available , or according to your requirement.
Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
 
 TECHNICAL SPECIFICATIONS & PARAMETERS OF CONVEYOR ROLLER
 
Ordinary Roller Parameters
Standard Diameter (mm) Length Range (mm) Bearing Type Roller Pipe Wall Thickness (mm)
89 250-2200mm 204 ,205 3.5
102 250-2200mm 204,205,305 3.5
108 250-2200mm 204,205,305,306 3.5
114 250-2200mm 205,305,306 3.5
127 250-2200mm 205,305,306 3.5
133 250-2200mm 205,305,306,307 3.5
140 250-2200mm 205,305,306,307 4.0
152 250-2200mm 205,305,306,307,308 4.0
159 250-2200mm 305,306,307,308 4.0
165 250-2200mm 305,306,307,308 4.5
177.8 250-2200mm 305,306,307,308,309 4.5
190.7 250-2200mm 306,307,308,309 4.5
194 250-2200mm 306,307,308,309 4.5
219 250-2200mm 308,309,310 4.5

PRODUCTION ADVANTAGES
 
Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler RollerPRODUCTION PROCESS INTRODUCTION


1. Roller Body:
(1) The roller pipe adopts automatic cutting machine, with no deformation or chips when cutting the pipe body; The perpendicularity between the fracture and the pipe is high, and the parallelism between the two ends is high;
(2) The roller pipe adopts special boring machine, which can simultaneously bore both ends of the roller pipe where bearings are installed, with high coaxiality; complete the end face flatting and interior angle cutting in one go;
(3) Patented Technology of A Reducing Diameter Process:  completely eliminates wear on the conveyor belt, greatly imporves the coaxiality of the idler, and effectively reduces the jumping and rotating resistance of the excircle.
4) Anti-rust Painting on the inner wall of the supporting roller: ensure good corrosion resistance.

2. Roller Shaft
Use a slot flat double end milling machine to synchronously process the slot flat at both ends, ensuring that the slot flat of the roller shaft is symmetrical.

3. Bearing:
1)  domestic and foreign first-class brand roller bearings;
2)  semi-automatic quantitative filling of low-temperature lithium based lubricating grease, eliminateing the need for further filling in the future, and has good cold resistance.

4. Sealing
The composite sealing structure of non-contact labyrinth and contact Lip, which is waterproof and dustproof and has significant sealing effect.

5. Product Assembly
Adopt automatic pressing, ensuring the overall assembly accuracy of the supporting rollers.

6. Welding: 
Adopt fully automatic mixed gas shielded welding, with good welding seam quality and high welding accuracy; equipped with dust removal devices, which is safe, efficient, environmentally friendly and healthy.

7. Coating: 
Adopt a dust-free sealed and environmentally friendly automatic coating line, realizing the automatic loading &  unloading, coating, palletizing, packaging, and the harmless treatment of exhaust gas, making it the first environmentally friendly roller coating line in China to automatically load and unload parts.


 
QUALITY CONTROL MEATURES
 
1. STANDARDS 
All performance indicators meet or exceed the requirements of MT821 "Technical Conditions for Belt Conveyors Used in Coal Mines" and GB/T10595 "Technical Conditions for Belt Conveyors".

2. TESTING
Utilize multiple roller testing equipment to inspect the radial runout, rotational resistance, axial load, waterproof, dust-proof, and drop performance of the rollers, ensuring their high performance.


ROLLER WORKSHOP AND PACKAGING
Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

COMPANY ROLLER EXHIBITION HALL

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
APPLICATION INDUSTRIES


Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
CONVEYORS EPC/BOT CONTRACTING CAPABILITY 

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

VARIOUS CONVEYOR SPARE PARTS SUPPLY 

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

COAL MINING MACHINERY AND SPARE PARTS SUPPLY

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
AERIAL VIEW OF OUR FACTORY   

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
INTELLIGENT PRODUCTION & TESTING 


Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler RollerLong Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
CERTIFICATES & HORNORS

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler RollerBRANCHES & OFFICES

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
TEAM BUILDING

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
LONG-TERM STRATEGIC COOPEATORS

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
MAIN CUSTOMERS

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler RollerCUSTOMERS VISITS

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
DOMESTIC & OVERSEAS EXHIBITIONS

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

SINGING CEREMONY

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller
GLOBAL BUSINESS NETWORK

Long Lifespan Mining Industrial Support Carrier Carrying Rubber Steel Belt Conveyor Idler Roller

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