Long-Distance Overland Belt Conveyor
BRIEF INTRODUCTION
Long distance overland flat turn belt conveyor is a continuous conveying equipment that uses steel rope core conveyor belts as traction components. Its ultra long conveying distance and super large conveying capacity, as well as the multi-point horizontal turning curve conveying method, can maximize the satisfaction of high yield and efficient material transportation in working faces.It is a key equipment for comprehensive mining and production systems to achieve intelligent complete sets, and is currently a large-scale intelligent environmental protection and energy-saving conveying equipment vigorously promoted and used by countries around the world.
PRODUCT FEATURES
The long distance overland conveyor is a special type of belt conveyor that achieves long-distance and curved transportation. It can perform flat turns, as well as vertical convex and concave turns, forming a spatial curve. This is achieved by lifting the inner curve of the conveyor belt, adjusting the deflection angle of the idler, and using deep groove idler groups to generate an outward centrifugal thrust during operation to overcome the centripetal force of the conveyor caused by turning, ensuring the smooth operation of the belt during turns. By using a curved track, it can avoid obstacles or unfavorable terrain, and achieve the goal of simplying the system and saving investment by reducing or eliminating the need for intermediate transfer stations.
APPLICATION INDUSTRIES
Long distance overland flat turn belt conveyor is widely used in various industries such as mining, coal, power plants, ports, docks, building materials, metallurgy, cement, chemistry, steel, etc.
ADVANTAGES
1. continuous long-distance transportation, stable and reliable work
2. large conveying capacity, high production efficiency
3. low noise, low pollution, low energy consumption
4. simple structure and low operating costs
TYPICAL PROJECT CASE STUDY
Belt Conveyor EPC Project for Huanghua Port
Project Background: Tianjin Huanghua Port is a national key port, and the expansion project of Huanghua Port's bulk cargo terminal yard is a key project in Tianjin.
This project is used for specialized storage, screening, and coal blending value-added services for coal and ore. The annual transportation volume of coal by railway is 9 million tons, and the annual freight volume of ore is 6 million tons.
This conveyor system consists of 16 belt conveyors with a belt width ranging from 1200mm to 2000mm, a maximum belt speed of 5.3m/s, a maximum conveying capacity of 6500t/h, and a total conveying length of 10 km. Configure cleaning and transportation devices such as curved coal chute, dry mist dust suppression, scraper cleaner, etc.
EPC Contracting Mode: belt conveyor design, manufacturing, installation and commissioning; including steel structure, transfer station, power supply and distribution, control system, monitoring system, intelligent operation and maintenance system .
It is currently the largest domestic port terminal EPC engineering general contracting project of our company.
China Top Leading Manufacturer and EPC Contractor of Industrial Belt Conveyors and Coal Mining Machinery
Company History: 70 Years
Stock Code: 002526
Company Subsidiaries: 18
Employees : 2600 + (including 400+ technicians)
Company Fixed Asset : $ 700 Million
Company Annual Revenue: $ 600 Million
Factory Area: 2,000,000 m2
National Patents: 300 +
Honor Certificates: 200 +
Belt Conveyor Annual Sales Revennue: $ 150 Million
Belt Conveyor Annual Output: 500 sets ( 50000 Ton)
Related Industries: mining, coal, steel, mentallurgy, port, power, cement, chemical, cocking, construction materials, industrial parks, etc..
EPC General Contracting Services: project consultation, engineering design, manufacturing, supervision, installation and commissioning, operation and maintenance, and after-sales services (spare parts supply, personnel traning etc.).
BELT CONVEYOR DESIGN CAPABILITY
Our company's belt conveyor has form the coal mine universal series, the DT II & DT II (A) universal series, and the dedicated series for overland conveyor, flat turning conveyor, bi-directional conveyor, large inclined angle up and down conveyor, corrugated edge protection conveyor, as well as pipe conveyor (pipe diameter φ150~850mm).
The main components have been standardized and serialized. Our design range of belt conveyor: belt width is 650~2400mm, the maximum belt speed is 6.3m/s, the maximum conveying capacity reaches 13,000 t/h, the maximum transportation distance of a single convoyor is 12.6 km, and the maximum installed power reaches 6400KW.
BELT CONVEYOR MANUFACTURING CAPABILITY
Our company has the manufacturing capabilities of complete belt conveyors such as casting, forging, heat treatment, electroplating, welding, machining, surface treatment, automated spraying, and assembly. It has four factories for belt conveyor:
1. Conveyor Roller Factory : equipped with three automatic production lines for rollers with diameters ranging from φ89 to φ219 mm, length ranging from 200~2800 mm, annual production capacity of 1.6 million sets.
2. Conveyor Pulley Factory: conveyor diameter φ 250 ~ φ 2200 mm; conveyor length 600~ 3000 mm; maximum weight for single set is 12 tons. Annual production capacity is over 5000 Sets.
3. Steel Structure Factory: mainly for belt conveyor body steel structure part. Annual designed production capacity is 100,000 tons.
4. Belt Conveyor Auxiliaries Factory: belt cleaners, impact beds, non-powered (or low-powered) guide chutes,hydraulic or mechanical belt aligning devices, three-way and four-way chutes, curved coal chutes, plow-type unloaders, and other conveyor accessories.
The workshop also produces intelligent rapid loading systems, unloading vehicles, material distributors, feeders, and other bulk material conveying specialized equipment, enhancing the cleanliness and completeness of bulk material conveying and transportation systems.
5. Electric Factory: A high standard clean production workshop is configured with an annual output value over USD 7 Million. Equipped with high-performance professional production equipment such as fully automatic copper bar processing machines, automatic terminal crimping machines, and automatic packaging machines, with a complete range of testing instruments.
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